In-situ mechanical exfoliation of graphite to UV curable graphene/acrylate coatings and their corrosion resistance properties
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Incorporation of two dimensional (2D) materials into a polymer matrix is an efficient way to prepare high performance coatings. Here we report the in-situ mechanical exfoliation of graphite in a mixture of hydroxyethylacrylate terminated polybutadiene ...
MoreIncorporation of two dimensional (2D) materials into a polymer matrix is an efficient way to prepare high performance coatings. Here we report the in-situ mechanical exfoliation of graphite in a mixture of hydroxyethylacrylate terminated polybutadiene urethane (HTPU) prepolymer and reactive diluent. The mixture containing exfoliated graphite nanoplatelets (GN) is directly used to prepare UV cured composite resins (G/HTPU) with various GN concentrations. Various techniques, such as scanning electron microscopy (SEM), Raman, atomic force microscopy (AFM), have been used to characterize the GN, confirming that few-layered GN are obtained after the in-situ mechanical exfoliation. The incorporation of GN exerts little effect on the curing of the coatings with a gelation around 95%, but greatly enhances the elastic modulus. Tafel polarization curves, electrochemical impedance spectroscopy (EIS) and salt-spray testing were conducted to comparatively evaluate the G/HTPU coatings with different GN loadings. The results indicate that the incorporation of GN greatly improves the corrosion resistance of the HTPU UV coatings. The self-corrosion current density (Icorr) and the charge transfer resistance (Rc) of G/HTPU-2 (0.2% GN loading) are greatly reduced to 1.03 × 10-8 A·cm-2 and increased by two magnitudes, respectively, compared to those of the parent HTPU coating. Additionally, the G/HTPU-2 coating with thickness of 100 μm can protect galvanized sheet against 0.5 mol/l sulfuric acid for at least 24 h. The practical application in protection of electronics was illustrated by coating the G/HTPU-2 on a standard printed circuit board (PCB, IPC-B-24A). No corrosion was observed after it was immersed in an artificial sweat solution even under open-circuit voltage of 12 V for 72 h and then 24 V for 48h.
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Zihan Shen, ... Qiang Xiao
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DOI:https://doi.org/10.70401/smd.2025.0004 - February 17, 2025